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Horizontal Safety Lifeline System for Rooftop Solar Projects
This image illustrates a complete horizontal safety lifeline system used for protecting workers during maintenance or installation work on rooftops, particularly in solar power projects. This system is a permanent fall protection solution, enabling users to move freely along the length of the lifeline while remaining continuously attached to an anchor point.
Made from high-grade stainless steel and galvanized components, this system is robust, weather-resistant, and designed to withstand rooftop environmental conditions. It includes 15 critical components that work together to ensure safety and compliance with international standards.
List and Description of All 15 Components:
- End Post
- Mounted at both ends of the lifeline.
- Serves as the primary anchor point and supports tension forces in the cable.
- Intermediate Post
- Installed between the end posts to support the cable.
- Prevents sagging and helps distribute tension.
- Intermediate Bracket
- Holds the cable at intermediate points and ensures it remains aligned.
- Allows cable flexibility while maintaining structural integrity.
- Corner Post
- Used at directional changes in the lifeline route.
- Designed to handle angular forces safely.
- Corner Bracket
- Facilitates smooth cable redirection around corners.
- Prevents kinking or sharp bends in the wire rope.
- Energy Absorber
- Absorbs and dissipates kinetic energy during a fall.
- Reduces impact force on both the user and the anchor points.
- Line Tensioner
- Used to adjust the tension of the horizontal wire rope.
- Ensures optimal cable tautness for safe operation.
- Wire Rope
- The main safety line made from stainless steel.
- Workers are connected to this using a harness and runner.
- Rivets (Set of 12)
- Fasteners used to securely fix the components to the metal roof.
- Designed for strong and weather-resistant installation.
- Cable Extremity
- Termination point for the wire rope.
- Ensures neat and secure ends without fraying.
- Intermediate Runner
- Moves along the wire rope and passes smoothly over intermediate supports.
- Keeps the worker continuously tied off while walking.
- Lanyard with Double Scaffold Hook
- Connects the runner to the user’s harness.
- Hooks provide strong, secure attachment points.
- Full Body Harness
- Worn by the user, providing body support in case of a fall.
- Distributes arrest forces across thighs, chest, and shoulders.
- Work Restraint Lanyard
- Limits the user’s movement to prevent access to fall-risk zones.
- Used where fall prevention (not just arrest) is needed.
- Karabiner (Carabiner)
- A locking metal connector used to link the harness, lanyard, and runner.
- Offers secure and quick connection.
Advantages of the Horizontal Safety Lifeline System:
- Continuous Fall Protection
Users remain connected from start to finish, reducing the risk of falls. - Safe Movement Across Rooftops
Enables lateral movement without needing to disconnect and reconnect at different anchor points. - High Durability
Stainless steel components ensure long-term performance even in coastal or harsh weather conditions. - Energy Absorption Technology
Minimizes impact forces in fall arrest situations, protecting both users and rooftop structure. - Adaptable Design
Can be customized for complex roof layouts with curves and corners. - Regulatory Compliance
Meets global fall protection standards such as EN 795, and ANSI. - User-Friendly Operation
Lightweight runner and lanyard system allows free and ergonomic movement. - Minimal Roof Penetration
Uses engineered posts and rivets designed to maintain structural integrity and waterproofing. - Cost-Effective Safety
Reduces risks of injury, liability, and operational downtime. - Ideal for Solar Projects
Allows safe access to solar panel installations and maintenance areas.


